Project Overview
This brownfield project involved the major expansion of an operating canola processing facility in Manitoba, Canada. The objective was to increase capacity in response to growing market demand for canola oil products—while ensuring that ongoing plant operations remained uninterrupted. The scope included new storage, processing, and logistical infrastructure, requiring close coordination between all project stakeholders to execute safely and efficiently.
Project Goals
- Expand storage capacity with the addition of large slipform silos for seed receiving and meal storage.
- Construct three new process buildings and install critical process equipment to increase production capabilities.
- Enhance logistics infrastructure by adding truck and rail receiving and shipping components.
- Integrate a seed-cleaning system, complete with bucket elevators and conveyors, to optimize processing efficiency.
- Maintain full operational continuity at the existing facility throughout all phases of construction.
Technologies and Innovations
The project incorporated advanced construction and logistical solutions to meet the unique challenges of a live-site expansion:
- Slipform silo construction techniques allowed for efficient, durable vertical structures totaling 40,000 tonnes of capacity.
- Process equipment installation was conducted in tandem with building erection to accelerate commissioning.
- Collaborative site logistics planning ensured uninterrupted access for operational traffic and personnel throughout the two-year project.
- A fully integrated seed cleaning and material handling system (conveyors, bucket elevators) was deployed to improve product quality and flow.
Results
The expansion project was completed successfully, delivering increased production and storage capabilities without impacting the operation of the existing plant.
- The new infrastructure enhanced throughput and flexibility of the facility’s canola processing operation.
- The project was completed on schedule, over a two-year timeline, from late 2011 to early 2014.
- Seamless coordination with plant operations and engineering teams ensured a smooth integration of new systems and structures.
- The use of a design-build delivery method allowed for close alignment between design, construction, and commissioning teams.
This brownfield expansion exemplifies the ability to execute complex infrastructure upgrades within an active processing facility. By leveraging strategic collaboration, efficient construction methods, and detailed planning, the team delivered a high-performing canola processing expansion while maintaining uninterrupted daily operations—supporting long-term growth and product demand.
