FWS was contracted to design and construct a state-of-the-art Multi-Species Feedmill Facility to support comprehensive feed production for various animal species. The project aimed to enhance production capacity, improve operational efficiency, and comply with rigorous quality and safety standards to meet the agricultural sector’s evolving needs.

The primary objectives of the Multi-Species Feedmill Facility project included:

• To increase the capacity for producing a variety of feed types for multiple species, ensuring versatility and scalability.
• To improve efficiency and reduce operational risks by implementing advanced technologies and systems.
• To adhere to the highest industry standards, including HACCP (Hazard Analysis Critical Control Point) for safety and quality assurance.
• To provide a flexible and expandable facility to accommodate future growth and increased production demands.

The Multi-Species Feedmill Facility incorporated several innovative systems and designs to enhance operational efficiency:

• Feed Types and Capacity: The facility is capable of producing bagged and bulk feeds in pelleted, mash, and textured forms, with an annual production capacity of 140,000 tonnes, expandable to 200,000 tonnes. This versatility supports diverse feed requirements and accommodates future expansion.
• Smooth Wall Internal/Process Bins: The facility features smooth wall internal/process bins that provide easy cleaning and maintenance, reducing the risk of contamination and improving operational efficiency.
• Truck Loadout and Receiving: A comprehensive truck loadout and receiving system, including platform scales, ensures accurate measurement and handling of feed materials. This system streamlines the process of loading and unloading, improving operational flow.
• Attached Warehouse: A 15,000 square foot warehouse is integrated into the facility for efficient storage of raw materials and finished products, supporting effective inventory management.
• Automated Control Systems: Advanced automated control systems were implemented to manage and monitor production processes, providing real-time data and analysis to optimize efficiency and quality control.
• HACCP Standards: The facility was built to comply with HACCP standards, incorporating critical control points to identify and manage potential hazards in the production process, ensuring safety and high-quality products.

The Multi-Species Feedmill Facility achieved the following outcomes:

• Increased Production Capacity: With an initial capacity of 140,000 tonnes and the ability to expand to 200,000 tonnes annually, the facility supports the growing demand for animal feed.
• Enhanced Operational Efficiency: The integration of smooth wall bins, automated control systems, and efficient loadout/receiving systems streamlined operations, reducing contamination risks and improving overall efficiency.
• Improved Quality and Safety: The facility’s adherence to HACCP standards and the use of advanced technologies ensures high-quality feed production while maintaining safety and regulatory compliance.
• Future Growth Potential: The facility’s design allows for future capacity expansion, accommodating the growth of the business and the increasing needs of the agricultural industry.