Project Overview
FWS designed and constructed a Single Deck Malt Kiln and Day Storage Structure in Spiritwood, North Dakota, to support malt production operations. The facility includes heating and air movement equipment, automated systems, and storage bins, enhancing malt processing efficiency.
Project Goals
- Build a single deck malt kiln equipped with all necessary heating and air movement systems.
- Install conveyance systems for transporting green malt and finished malt.
- Implement an automated control system for kiln operations and material conveyances.
- Provide day storage bins for finished malt to optimize handling and scheduling.
- Construct a durable steel frame structure on slab foundations to support equipment and storage.
Technologies and Innovations
- Automated kiln operation system enhancing process control and efficiency.
- Conveyance systems designed for seamless movement of green and finished malt.
- Steel frame construction providing strong support on slab foundations.
- Day storage bins integrated to improve finished malt handling and storage flexibility.
Results
- The project delivered a fully operational single deck malt kiln with integrated automation and conveyance.
- Day storage capacity enhanced malt handling and production scheduling.
- The steel frame structure ensured durability and long-term facility stability.
- The facility met client specifications, supporting Cargill Malt Americas’ food and beverage production needs.
The Single Deck Malt Kiln & Day Storage Structure project highlights FWS’s capability to design and build specialized food processing infrastructure. Through automation and thoughtful design, the facility optimizes malt production and storage, contributing to efficient food and beverage operations.