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At FWS, we understand that bulk material handling systems rely on multiple components working together. In mining and industrial projects, this means the integration of conveyors, storage, and processing systems supplied by different vendors over the duration of a project.
While selecting the right equipment is critical, the real challenge lies in integrating, constructing, and ultimately operating those systems as a cohesive turn-key facility.
Moving Beyond Individual Components
In many cases, mining projects begin with a design concept, followed by equipment selection and execution. However, when separate systems are developed in isolation, it can create gaps between the interface of the design and, in due course, the execution. Equipment that performs well on its own still needs to function as part of a larger, coordinated system.
This is where design and equipment integration becomes essential. This approach is increasingly emphasized across the mining industry, including in technical resources and publications from the Canadian Institute of Mining, Metallurgy, and Petroleum.
Our Role: Bringing Systems Together
At FWS, we do not design or supply equipment. Instead, we work with proven technologies from trusted vendors and focus on how those components can come together into a complete, buildable solution.
Our approach includes:
“Design is only one part of the process. Our focus on industrial construction ensures these systems are built to operate reliably, integrate effectively, and stand up to the demands of real-world operations,” says Phil Watts, Managing Director, Bulk Material Handling.
This approach is reflected in our work on complex material handling projects, where integration and reliability is critical to success. On one project, we assembled and installed a new stacker/reclaimer system while integrating it with existing conveyors and infrastructure. The scope involved coordinating mechanical, structural, hydraulic, and electrical components, and commissioning the system before decommissioning the existing facility.
By managing the project from planning through construction and commissioning, we delivered a fully integrated, operational solution.
A Shift Toward Integrated Delivery
As projects grow in scale and complexity, there is a shift away from traditional delivery models toward more integrated approaches, such as design-build.
Industry best practices, emphasize the importance of early collaboration and alignment between design and construction teams to improve project outcomes.
Early contractor involvement in a project allows for better alignment between engineering and construction. This helps to:
Our integrated design-build approach ensures that key decisions are made with the full project lifecycle in mind.
Working Alongside Equipment Vendors
In the mining industry, projects often begin with equipment manufacturers. As a result, strong collaboration between vendors and construction partners is critical.
By working alongside equipment suppliers early in the process, we help ensure that systems are properly integrated into the overall project. This includes both technical integration and construction execution.
Delivering Complete Solutions
Successful bulk material handling systems are not defined by individual components, but by how effectively those components work together.
At FWS, our focus is on delivering integrated, practical solutions that support our clients from concept through to construction, ensuring systems perform as intended in the field.
Sources:
Canadian Institute of Mining, Metallurgy and Petroleum. Standards, best practices, and technical guidance on mining project development.
Design-Build Institute of America. Design-Build Best Practices Primer. 2023.
Interview with Phil Watts, FWS Group, 2026.
