Project Overview
FWS led the full design-build delivery of the 10-14 Satellite Well Tie-in project in Kerrobert, Saskatchewan. Completed within a tight seven-week construction window, this infrastructure upgrade integrated the well into the broader production system, enhancing fluid and gas transport efficiency while meeting strict safety and regulatory requirements.
The scope of work included the installation of specialty piping, line insulation, metering systems, and advanced safety controls — all engineered for performance, reliability, and long-term adaptability.
Project Goals
The primary objectives of the 10-14 Satellite Well Tie-in project were:
- Integrate the well into the production network to streamline emulsion and gas transport.
- Enhance operational efficiency and safety through advanced infrastructure and controls.
- Ensure compliance with stringent regulatory standards for design and performance.
- Provide adaptability for varying production conditions and future expansions.
Technologies and Innovations
The project incorporated advanced systems to optimize performance, safety, and reliability:
- Flex Piping at the Wellhead: Designed to handle varying pressures and temperatures, offering operational flexibility and resilience.
- 3” Produced Emulsion and Gas Lines: Efficient transport lines reduce flow bottlenecks, ensuring smooth movement of fluids and gases.
- Line Insulation and Electronic Heat Trace (EHT): Maintains temperature stability to prevent flow disruptions in cold climates.
- Metering Systems: Accurate regulatory-compliant meters enable precise monitoring of PE and PG flow rates.
- Safety Controls: Emergency shut-down valve (ESDV) and pressure control valve (PCV) manage safety-critical operations on the gas line.
- Instrumentation: Pressure indicator transmitters (PIT), temperature measuring elements (TE), and temperature indicator transmitters (TIT) provide real-time performance monitoring.
- Additional Safety Features: Vents, drains, and chemical injection valves support operational safety and future scalability.
- Design Registration: Registered with the Technical Safety Authority of Saskatchewan, ensuring full compliance with legal and safety standards.
Results
FWS successfully delivered a safe, efficient, and compliant well tie-in that enhanced overall production capabilities. The infrastructure enables smooth emulsion and gas transport while offering real-time monitoring and robust safety. Its modular design supports future system expansion as operational needs grow.
This project highlights FWS’ ability to execute highly technical energy-sector infrastructure quickly and effectively, reinforcing its leadership in self-perform and design-build solutions.