Project Overview
This project involved the retrofit and expansion of an existing industrial facility to accommodate a new reverse osmosis (RO) water treatment system. Located in Gimli, Manitoba, the project addressed the critical need to increase water purification capacity to ensure uninterrupted production operations. The scope included not only the integration of specialized water treatment technology but also significant structural and mechanical upgrades to support the system within a functioning plant.
Project Goals
The primary objective was to expand the plant’s water treatment capacity to meet rising operational demands while avoiding any disruptions to ongoing production. This required precise coordination of construction timelines and technical integration. Key goals included maintaining safety standards, maximizing available space within the facility, and delivering a fully functional and efficient RO system within a limited shutdown window.
Technologies and Innovations
Several advanced and tailored solutions were implemented:
- A reverse osmosis water treatment system, designed for high-volume processing and consistent output quality.
- A chemical feed system integrated with the RO unit to optimize filtration and maintenance cycles.
- Extensive interconnecting piping, linking the new treatment systems with the existing process infrastructure.
- A comprehensive building expansion, including upgraded foundations, utilities, and HVAC systems, constructed while minimizing interference with plant operations.
- New electrical and control systems were designed and installed to ensure precise, automated operation of both the building and treatment process.
- Safety enhancements, including emergency showers and eye wash stations, were installed to manage the use of treatment chemicals safely.
Results
The project was completed on schedule within a 10-month period, despite logistical and spatial challenges. The RO system is now fully operational, delivering reliable water quality and supporting increased production demands. Strategic planning and on-site collaboration allowed construction to proceed with minimal downtime and disruption, while the upgraded infrastructure has improved both safety and operational flexibility.
This reverse osmosis system retrofit in Gimli stands as a successful example of modernizing essential utility infrastructure within a live industrial setting. Through efficient design-build execution, advanced water treatment integration, and robust safety planning, the project delivered a durable, scalable solution that strengthens the facility’s operational reliability and long-term sustainability.
